Process Analysis in Web Handling

A great solution starts with a deep understanding of the web handling or converting process necessary. At Midwest Engineered Systems, we have decades of experience analyzing web production processes, as well as building machines that can automate those processes, most efficiently and cost-effectively. Process analysis is a critical aspect of ensuring the efficiency and quality of the manufacturing process. It involves examining the various stages of web handling to identify potential improvements or issues that could affect the final product.

Understanding the Process

The first step in process analysis is to gain a deep understanding of the web handling or converting process necessary for production. This includes studying the materials used, the machinery involved, and the desired outcomes. High-speed cameras, 3D laser measurement systems and cycle time analysis are some of the tools used to analyze the process.

Technology & Equipment

MWES utilizes industry-leading technology and equipment to understand and integrate systems that maintain optimal process performance and cycle time. This includes optical alignment and coater performance, as well as drive system performance analysis. Ensuring the safety of the workforce is also a priority, with safety audits conducted to determine best practices. Additionally, high-speed cameras are for the process analysis as well as 3D laser measurement systems.

Optimization & Automation

Optimizing the web handling process helps reduce waste and allows for consistent quality, which is essential for profitability. Automation can be introduced to the converting line to enhance these optimizations. The process involves moving web materials through roll-to-roll processing, employing components such as winding systems, slitting systems, tension controls, rotary dies, vision systems, load cells, idler rollers and heat transfer rollers.

Common Processes & Safety

Most web handling processes include coating, plating or laminating. The system conveys the web at a uniform line speed as it undergoes these processes without distorting the substrate or creating defects. Moreover, MWES provides safety audits for web and converting systems to determine best practices and installations for assuring your workforce is safe and productive.

By conducting thorough process analysis, manufacturers can ensure that their web handling systems are safely operating at peak efficiency, producing high-quality products while minimizing waste and costs.